Tracking Technology in Pipe Welding Based on Arc Sensor
LUO Yu1,HAN Suxin1,JIAO Xiangdong1,ZHOU Canfeng1,HU Sheng2
(1. Institution Engineering Research Center of Energy Engineering Advanced Joining Technology, Beijing Institute of Petrochemical Technology, Beijing 102617, China; 2. College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029, China)
Abstract: It is difficult to control the position of the torch very accurately for long periods because of the errors caused by the processing of pipeline and orbital assembled and thermal deformation. To adjust the torch height at a constant length is one of the key factors to guarantee the welding quality in the allposition of pipeline welding. A mathematical model was built regarding the relationship between the welding current and the CTWD, a multimodel variablegain PID control algorithm was proposed, and a multi-model controller based on fuzzy switching rules was designed to deal with the changes of welding standard in allposition welding. The test results show a good steady state and dynamic performance in CTWD control. The realtime CTWD control in different welding standard can be achieved. These methods ensure the stability of the welding process and improve the quality of welding.
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