海洋工程装备与技术 ›› 2016, Vol. 3 ›› Issue (2): 135-139.

• 海洋工程装备设计技术 • 上一篇    下一篇

复合柔性软管用HDPE的蠕变性能

代志双, 王鸿轩, 鲁成林, 宋平娜, 陈星, 袁晓燕   

  1. 天津大学材料科学与工程学院;天津市海王星海上工程技术股份有限公司;
  • 收稿日期:2016-03-02 出版日期:2016-04-25 发布日期:2017-11-01
  • 作者简介:代志双(1984—),博士,工程师,主要从事非金属材料在海洋软管中应用的研究。
  • 基金资助:
    国家科技重大专项(2011ZX05026-005)

Creep Behaviors of HDPE Applied in Composite Flexible Pipes

DAI Zhi-shuang, WANG Hong-xuan, LU Cheng-lin, SONG Ping-na, CHEN Xing, YUAN Xiao-yan   

  1. 1. School of Material Science and Engineering, Tianjin University, Tianjin 300072, China; 2. Neptune Offshore Engineering Development Co.,Ltd., Tianjin 300384, China
  • Received:2016-03-02 Online:2016-04-25 Published:2017-11-01
  • Supported by:
     

摘要: 海洋复合柔性软管内衬层材料的蠕变行为可能造成软管内层厚度的过度减少,从而导致内衬层结构受损。采用有限元分析方法对内衬层高密度聚乙烯(HDPE)材料的受力情况进行分析,结果表明:在20 MPa内压下,不考虑软管各层之间的相互作用时,内衬层受到的径向压应力为11 MPa;考虑HDPE内衬层与外层扁钢的实际接触状态,内衬层受到的径向压应力为19.9 MPa。研究了HDPE内衬层材料在11 MPa下的压缩蠕变行为,计算得到HDPE内衬层在60℃、30年设计寿命下,压缩蠕变量预期为17.5%。设计了带凹槽的侧向约束压缩蠕变工装,模拟了内衬层HDPE和其外层扁钢的接触形式,测试了20 MPa下HDPE内衬层在不同温度的侧向约束压缩蠕变性能,计算了HDPE在其30年的设计寿命下,厚度减薄率预期为6.6%。通过内衬层的厚度和扁钢缠绕缝隙的尺寸,可计算由于蠕变而造成的缝隙填充量,对于HDPE复合软管的结构设计具有指导意义。

Abstract: The creep of inner liner material for subsea composite flexible pipe may result in the over-reduction of its thickness, which may consequently lead to structural failure. The radial compression stress of high-density polyethylene (HDPE) is studied by using finite element analysis (FEA) method. Under 20 MPa inner compression load, the radial compression stress is 11 MPa when the interaction of structural layers is ignored, while the radial compression stress is 19.9 MPa when the real contact status between HDPE and flat steel is considered. The compression creep properties at 11 MPa under different temperatures are measured. According to the timetemperature equivalence principle, the predicted compression creep deformation of HDPE during 30 years at 60 ℃ is 17.5%. A groove clamp with a gap span for side restrained compression creep is designed, and the side restrained compression creep properties under different temperatures are investigated. The results indicate that the reduction of thickness of HDPE during 30 years at 60 ℃ is 6.6%. The filling volume in the gap span can be calculated according to the thickness of inner liner and the size of gap span of the armour layers, which can be the guidance of construction design for the flexible pipe.

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