海洋工程装备与技术 ›› 2024, Vol. 11 ›› Issue (4): 36-40.doi: 10.12087/oeet.2095-7297.2024.04.06

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膨胀压缩机转子总成国产化改造与应用

李久成   

  1. 中海石油(中国)有限公司天津分公司渤南作业公司,天津 300459
  • 出版日期:2025-02-21 发布日期:2025-02-22
  • 作者简介:李久成(1979— ),男,本科,工程师,主要从事海上油气田设备设施完整性管理方面的研究。

Domestically Produced Transformation and Application of Expansion Compressor Rotor Assembly

LI Jiucheng   

  1. Tianjin Branch, CNOOC, Tianjin 300459, China
  • Online:2025-02-21 Published:2025-02-22

摘要: 天然气膨胀压缩机是天然气终端膨胀制冷工艺的关键设备,对天然气副产品回收率起到至关重要的作用。现各天然气处理终端均使用进口的膨胀压缩机组。进口机组投入大,后期的维修和备件成本高。渤海油气田某陆岸终端对已经使用多年且故障频发的2台进口膨胀压缩机(120万方/天)进行了转子总成国产化改造。国产化改造主要包括膨胀端叶轮、压缩端叶轮、主轴、轴承、隔板轴封、连接键等附属部件。首次实现渤海地区天然气陆岸终端进口膨胀压缩机转子总成国产化,机组备件不依赖进口,完全国内自主研发生产;供货渠道畅通,能够在最短的时间内采购到所需检修备件;掌控技术核心参数,缩短维修周期,节约了后期的各项检修时间及成本。对比结果表明,国产化机组零件现场应用效果良好,机组连续运行78840h无异常,远超进口零部件的使用寿命,为天然气膨胀制冷类似项目提供了国产化借鉴。

关键词: 膨胀压缩机, 国产化, 技术突破, 材料改进

Abstract: Natural gas expansion compressor is the key equipment of natural gas terminal expansion refrigeration process, which plays a vital role in the recovery rate of natural gas byproducts. At present, all natural gas processing terminals use imported expansion compressor sets, but the imported compressor sets have large investment and high maintenance and spare parts costs in the later stage due to technical constraints. Two imported expansion compressors (1.2 million cubic meters/day) that have been used for many years and have frequent failures have been reformed domestically in a onshore terminal of Bohai oil and gas field. The localization transformation of expansion compressor rotor assembly mainly includes expansion end impeller, compression end impeller, main shaft, bearing, diaphragm shaft seal, connecting key and other auxiliary parts. For the first time, the rotor assembly of the imported expansion compressor of natural gas onshore terminal in Bohai area was localized, and the spare parts of the unit did not depend on imports, which was completely independently developed and produced in China. The supply channels were smooth, and the required maintenance spare parts could be purchased in the shortest time, and the technical core parameters were controlled to shorten the maintenance cycle, saving the later maintenance time and cost. The comparison results show that the field application effect of domestic unit parts is good, the unit has been running continuously for 78,840 hours without abnormality, and its performance far exceeds the service life of imported parts, which provides a good reference for similar projects of natural gas expansion refrigeration.

Key words: expansion compressor, localization, technical breakthrough, material improvement

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